Production
Quality Assurance
Cosmos Manufacturing, Inc.’s quality objectives include continuously improving our systems, processes and technical capabilities to ensure supplying the highest quality manufactured products, which meet or exceed our customers' requirements, specifications and expectations.
Meeting these objectives allows us to
deliver world class products and
services on time, every time.
Equipment
- Zeiss CMM
- Keyence non-contact measurement
- Measuring Microscope
- Rockwell and Vickers Hardness
- Superflow SF-60 Flowbench
- Flexair leak test machine



Stamping


Over 50 Presses of varying capacities
- 60T to 200T
- Minster
- Aida
- Cincinnati
Up to 8,000 pieces per hour
Progressive & Compound Dies
Welding
Spot Welding
- Single Point Fixtures
- Multi Point Fixtures
- Rotary, high speed/high volume
MIG Welding
- Robotic Work Cell
- Manual Work Cells


Automation



Assembly Lines
- Semi-automated conveying lines
- Single piece flow
- On-Line vision systems
Clutch Drum Assembling and Inspection
- Multiple bulk vibratory bowl feed systems
- Installation of multiple components
- 100% inspected with collection of measured values
Tube Cutting
- Automatic tube feeding
- High speed
- Multiple tubes cut simultaneously
- Multiple tubing diameters and material types
- In-line deburring
Muffler Cover Mounting Tube Assembly
- Automatic tube feeding
- Form tube end and upper swedge
- Flare tube into muffler cover
Catalyst Coating
Coating Equipment
- Automated Rotary Coating Station
- Four coating spindles for fast cycle times
- PLC programming for alterations to catalyst loading
- High capacity element fixtures
Capacity
- Coating of wire mesh blocks of various sizes
- Ability to coat over 3 million pieces per year
Technology
- Coating processes developed by Cosmos
- Technical support of coating compound provided by BASF
- Analytical support
- Developmental collaboration


Black Oxiding


We utilize a fully automated black oxide production line at Universal Coatings Inc., a subsidiary of Cosmos Manufacturing Inc.
Black oxide is a conversion coating formed by
a controlled chemical reaction.
The reaction between the iron of the
ferrous alloy and the hot oxide bath
produces a magnetite (Fe3O4)
on the surface of the part.
Brazing
There are two continuous belt brazing furnaces at Universal Coatings Inc.
- The first line was installed in 2000
- The second line was installed in 2006
We utilize both automated and semi-automated pasting equipment.
Furnaces are maintained under a controlled atmosphere using nitrogen and hydrogen and provide a dew point of -40⁰C or lower that is ideal for brazing of stainless steel components.


Value Added Processing

Industrial Wash Line
Shot Blasting
Vibratory Deburring
High Energy Deburring